SPPT-01 Syringe Positive Pressure Tightness Tester

Overview: SPPT-01 Syringe Positive Pressure Tightness Tester

Den SPPT-01 Syringe Positive Pressure Tightness Tester is a precision instrument designed to test the integrity of the syringe plunger stopper under compression. With applications in the pharmaceutical and medical device industries, this device ensures that syringes provide a reliable seal to prevent leakage of liquids during use, safeguarding both patient safety and dosage accuracy.

By simulating real-world conditions where pressure is applied to the plunger during drug delivery, the Syringe Positive Pressure Tightness Tester helps manufacturers meet stringent quality standards. It detects even the smallest breaches in the plunger stopper seal, ensuring that no medication is lost or contaminated, which could lead to underdosing, contamination, or waste.

The tester’s advanced features, such as PLC control and touch-screen interface, make it easy to operate while delivering high-precision results. The Syringe Positive Pressure Tightness Tester is a key tool in ensuring compliance with ISO 7886-1, which provides the test methods for liquid leakage at the syringe plunger stopper under compression.

Applications: Where the Syringe Positive Pressure Tightness Tester Fits in the Industry

Den Syringe Positive Pressure Tightness Tester is essential in various fields where syringe integrity is crucial. These include:

• Pharmaceutical Manufacturing: Ensuring that syringes are safe for use in drug delivery, avoiding leakage that could compromise dosage accuracy.
• Medical Device Testing: Verifying the functionality and safety of syringes and injectors used in medical treatments.
• Quality Control in Packaging: Monitoring the performance of syringes in packaging lines to ensure that sealing mechanisms are up to the mark.
• Overholdelse av lover og regler: Meeting industry standards like ISO 7886-1 for leakage testing to maintain certification and consumer trust.

By ensuring that the plunger stopper remains intact under pressure, the Syringe Positive Pressure Tightness Tester helps prevent liquid leakage, ensuring that syringes deliver the intended medication without fail.

Necessity: Why You Must Need the SPPT-01 Syringe Positive Pressure Tightness Tester

Syringes play a critical role in healthcare, where they directly influence patient safety. A failed seal at the plunger stopper could lead to liquid leakage, which, in turn, results in incorrect medication delivery or contamination. The SPPT-01 Syringe Positive Pressure Tightness Tester is necessary for manufacturers, laboratories, and packaging professionals for the following reasons:

• Accurate Drug Delivery: Prevents leakage that could lead to underdosing or overdosing.
• Pasientsikkerhet: A defective seal could pose serious risks, including infection or adverse effects from improper medication.
• Compliance with Standards: It ensures adherence to international standards like ISO 7886-1, which governs syringe performance testing.
• Improved Quality Control: Regular use of the SPPT-01 helps maintain consistent product quality by detecting defects early in the manufacturing process.

In an industry where precision is critical, the Syringe Positive Pressure Tightness Tester provides the reliability and repeatability needed for high-quality syringe production.

Working Principle: How the SPPT-01 Functions

Den SPPT-01 Syringe Positive Pressure Tightness Tester uses a simple yet effective method to test syringe integrity. The syringe is filled with water, and the nozzle is sealed. The plunger is rotated to allow the greatest deflection downward, simulating pressure applied during use.

Key steps of the test include:

1. Filling the Syringe: The syringe is filled to its nominal capacity with water.
2. Sealing the Nozzle: The syringe nozzle is securely sealed to prevent any leakage during the test.
3. Plunger Deflection: A sideways force is applied to the push-button, which swings the plunger radially about the piston seal.
4. Pressure Application: The device applies pressure on the plunger, causing the greatest downward deflection. This simulates the operational conditions during drug delivery.
5. Leak Detection: The tester checks for any leakage past the stopper seal, indicating potential defects.

If leakage is detected, the syringe is considered faulty and requires further inspection or removal from production.

Technical Specifications: Key Features of the Syringe Positive Pressure Tightness Tester

Den SPPT-01 Syringe Positive Pressure Tightness Tester is designed for precision, reliability, and ease of use. Here are the technical details that define its performance:

• Load Cell: 200N (or customizable based on requirements)
• Test Speed: 1 to 500 mm/min for varied test conditions
• Accuracy: 0.01mm to detect even minute defects
• Power: 110-220V, making it suitable for a wide range of regions
• Control: PLC-controlled system with 7-inch HMI touchscreen for intuitive operation
• Precision: Uses a ball lead screw for highly accurate movement
• Safety Features: Overload protection to prevent damage to the system
• Post-Test Function: Automatic return after completing the test for user convenience
• Printing: Microprinter for generating test reports

These technical specifications ensure that the Syringe Positive Pressure Tightness Tester delivers consistent and reliable results, meeting the rigorous demands of the medical device and pharmaceutical industries.

Advantages: Why Choose the SPPT-01 Syringe Positive Pressure Tightness Tester

Den SPPT-01 Syringe Positive Pressure Tightness Tester offers several advantages over traditional testing methods:

• High Precision: The use of PLC control and ball lead screw ensures accurate testing, detecting even the smallest leaks.
• Ease of Use: The intuitive touchscreen interface and automatic return function make the SPPT-01 easy to operate.
• Reliability: Overload protection and precision testing ensure that syringes meet the highest standards of quality.
• Customizability: With adjustable test speeds and load cells, the device can be tailored to meet specific testing requirements.
• Compliance: The SPPT-01 is fully compliant with ISO 7886-1, a key standard in syringe testing.

These benefits make the SPPT-01 an essential tool for ensuring syringe quality in pharmaceutical production and testing.

Configurations and Accessories: What Comes with the SPPT-01

Den SPPT-01 Syringe Positive Pressure Tightness Tester comes with a complete setup for seamless operation. The standard configuration includes:

• SPPT-01 Tester: The main device for conducting tests
• Syringe Fixture: Securely holds syringes in place during testing
• Weight, Filament, Rubber Seal: For applying pressure and sealing
• Power Cord and Fuse: Necessary for safe operation

Additional accessories and optional fixtures may be available for specialized testing needs.

Standards: Compliance with ISO 7886-1 and Other Regulatory Requirements

Den SPPT-01 Syringe Positive Pressure Tightness Tester complies with several important standards, ensuring its accuracy and reliability:

• ISO 7886-1: This international standard outlines the test methods for liquid leakage at syringe plunger stoppers under compression.
• ISO 8537
• GB 15810: A Chinese national standard related to syringe performance testing.

By adhering to these standards, the Syringe Positive Pressure Tightness Tester ensures that syringes pass rigorous quality control checks, guaranteeing that they meet global safety and efficacy requirements.

Support and Training: Get the Most Out of Your SPPT-01

To maximize the value of your SPPT-01 Syringe Positive Pressure Tightness Tester, professional support and training are available. Our team provides:

• Installation Support: Ensuring your device is set up and calibrated properly.
• Training: Detailed training programs on using the Syringe Positive Pressure Tightness Tester for both operators and quality assurance teams.
• Technical Assistance: Access to our customer support team for troubleshooting and maintenance advice.

With ongoing support and training, you can ensure that your testing procedures are always in compliance with the highest industry standards.

Frequently Asked Questions (FAQ)

1. What is the primary function of the SPPT-01 Syringe Positive Pressure Tightness Tester?
   • The SPPT-01 tests the integrity of the syringe plunger stopper by simulating pressure application to ensure there is no leakage.
2. What standards does the SPPT-01 comply with?
   • The SPPT-01 complies with ISO 7886-1 og GB 15810, which are standards for syringe leakage testing.
3. What is the accuracy of the SPPT-01?
   • The device offers an accuracy of 0.01mm to detect even the smallest defects in the plunger stopper seal.
4. How does the SPPT-01 ensure reliable testing?
   • The SPPT-01 uses PLC control, precision ball lead screws, and overload protection to ensure consistent, accurate results.
5. Can the SPPT-01 be customized for different testing requirements?
   • Yes, the SPPT-01 offers adjustable test speeds and load cells to accommodate various syringe sizes and test conditions.