LT-03 Leak Tester

Leak testing is essential across a wide range of industries to maintain product quality and safety. LT-03 leak tester uses vacuum leak test method to detect leaks and seal strength for different types of packages and containers.

1.Introduction of LT-03 Leak Tester

Leak testing is essential across a wide range of industries to maintain product quality and safety. LT-03 leak tester uses vacuum leak test method to detect leaks and seal strength for different types of packages and containers. It’s the latest leak tester developed by Cell Instruments using PLC and HMI technology. It is widely used as a helpful quality control tools for assessment of sealing integrity in various sectors such as packaging material, food, medical, pharmaceutical, cosmetics, beverage, stationery, etc.

 

2.Advantages of LT-03 Leak Tester

●Industrial level stable PLC-controlled and 7-inch HMI touch screen operated.

●Fine acrylic transparent chamber for easy sample placing and observation.

●Stable vacuum is created by equipped Venturi tube through compressed air, instead of a high-cost vacuum pump.

Leak Tester can save 5 groups of vacuum degree and test time parameters, which saves time and reduces operational errors.

●The leak and non-leak sample numbers can be calculated in operation process.

●At customer’s request, we can change language to local type.

●For GMP purpose, we can add access level management.

●We provide a variety of chamber shapes and sizes.

 

3.Why do you need LT-03 Leak Tester?

leak tester is the first of its kind to use industrial level part to ensure long service life and stability. We understand the harsh environment that the leak tester might be used. That’s why LT-03 leak tester is always a trusted partner in your seal integrity testing.

●Test time is also your investment and we have designed this leak tester to be user-friendly and time saving.

●With presence in every continent, there is every reason that you choose our LT-03 leak tester.

 

For more detailed information about the Vacuum Leakage Tester, please contact us! Leak Tester  Manufacturer – CELL will provide you with detailed information

LT-03 Leak Tester 1

4.What is the purpose of the LT-03 leak tester?

그리고 LT-03 leak tester maintains the chamber at stable vacuum degree with accuracy. A pressure difference is created inside and outside the sample. Leakage can be observed and located when the specimen is inflated and a stream of bubbles keeps emerging.

The bubble emission attributable to leaks in a specimen during the rise of vacuum degree or when at full vacuum. The specimen fails the test and the evaluation of sealability is judged.

If water attributable to a leak is inside a sample, the specimen fails the test.

If there are no bubbles observed, if no water inside a specimen or if the perfect restoration of the specimen shape after test, the specimen passes the test.

 

5.Application: 

그리고 LT-03 leak tester can be used for seal integrity check for different packaging forms includes but not limited to below sectors.

Flexible Packaging (such as pouches, bags, sachets etc.), Rigid Packaging (such as bottles, jars, containers, cans, capsules, etc.), Pharmaceutical Packaging (such as Blister, vials, syringes, IV bags, tubes etc.), Sprays, Aerosol cans etc.

 

6.Specifications

Models LT-01 LT-02 LT-03
Test Range 0~-90 KPa
Chamber Size Φ270*H210mm (Standard Inside Usable)

Φ364*H420mm (Optional)

Φ464*H330mm (Optional)

400*300*300mm LWH(optional)

Chamber Material Acrylic
Control Manual Digital Auto PLC,Screen Auto
Display Analog LED Touch Screen
Power N/A Single phase, 110~220V 50/60Hz
Compressed Air 0.7MPa (Prepared by user)
Working Temperature Room Temperature

7.Standards:

ASTM D3078, ASTM D4991(needs modification)

 

8.Configuration:

a)Standard configuration:  Leak Tester control unit, chamber, air pipe, fuses, manual, calibration certificate, power cord.

b)Optional configuration: Non-Standard Chamber, embedded or independent micro printer, RS 232 Port, COM Line, Software, air compressor

9.Deliveries of leak testers

LT-03 Leak Tester 2

10.FAQs

Q: What is a vacuum leak tester?

A: A vacuum leak tester is a device used to assess the integrity of sealed packages or containers through methods like the water bubble emission method, adhering to standards such as ASTM D3078, ASTM D4991.

 

Q: How does a vacuum leak tester work?

A: The vacuum leak tester operates by creating a vacuum inside a sealed package and observing any bubble emissions, indicating potential leaks or weaknesses in the package seal.

 

Q: What is the water bubble emission method in ASTM D3078?

A: The water bubble emission method, as per ASTM D3078, is a procedure for testing the leak integrity of sealed packages using vacuum technology and observing bubble formation as an indicator of leaks.

 

Q: Why is ASTM D3078 important for vacuum leak testing?

A: ASTM D3078 sets the standard for the water bubble emission method, providing guidelines for consistent and reliable vacuum leak testing. Adhering to this standard ensures accuracy and repeatability in the testing process.

 

Q: What types of packages can be tested with a vacuum leak tester?

A: A vacuum leak tester is versatile and can be used for various packages, including flexible pouches, bottles, tubes, and other sealed containers, ensuring the quality and integrity of the packaging.

 

Q: Is the water bubble emission method suitable for food packaging?

A: Yes, the water bubble emission method, compliant with ASTM D3078, is widely used for food packaging testing. It helps identify leaks that could compromise the freshness and safety of packaged food products.

 

Q: How does vacuum leak testing contribute to quality control?

A: Vacuum leak testing is a crucial part of quality control as it helps identify and eliminate defects in packaging, ensuring that products reach consumers in ideal condition and meet industry standards.

 

Q: Can a vacuum leak tester be customized for specific industry needs?

A: Yes, vacuum leak testers can be tailored to meet the specific requirements of different industries, in terms of chamber size and shape, test range, program, software design etc.

 

Q: What are the advantages of using a vacuum leak tester in manufacturing?

A: The advantages of using a vacuum leak tester include improved quality control, reduced product recalls, enhanced customer satisfaction, and compliance with industry regulations, ultimately leading to cost savings for manufacturers. Another important reason is that it’s the most economic way of leak testing.

 

Q: What is the delivery time for a vacuum leak tester if I order?

A: We usually have leak testers at stock and delivery time is in one business day upon payment.

 

Q: How are the vacuum leak testers are packed?

A: The leak tester main machine and chamber are protected by stretch film and then placed inside plywood carton, filled with anti-shock material.

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